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API-936 Exam Preparation & API-936 Study Guide & API-936 Best Questions

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API-936 certification program aims to ensure that individuals working with refractory materials have a thorough understanding of the principles and practices involved in the selection, installation, inspection, and testing of refractory materials. Refractory Personnel certification exam covers a wide range of topics, including different types of refractory materials, their properties, and applications; installation techniques, including curing and drying; and inspection and testing methods, such as visual inspection, ultrasonic testing, and acid digestion.

API API-936 Exam Syllabus Topics:

Topic
Details

Topic 1

Inspection: This section evaluates the knowledge of Refractory Inspectors and focuses on inspection standards, procedures, and techniques used to verify proper refractory installation. It includes key terminology, job specifications, lining design knowledge, and both visual and non-destructive testing methods such as radiography or core sampling. Candidates must also understand the limits of inspection techniques, the importance of material traceability, criteria for acceptance or rejection, repair procedures, and documentation duties. This domain also assesses understanding of curing, dry-out procedures, and proper record-keeping systems.

Topic 2

Applicator and Material Qualification: This section of the exam is designed for Refractory Applicators and focuses on installation practices and material handling skills needed to ensure quality application of refractory systems. It covers key methods such as gunning, casting, ramming, and hand packing, as well as how to prepare samples and determine the right amount of water for mixing. Candidates must understand formulation basics, equipment use, mock-up and test panel requirements, and how to maintain environmental controls. This domain also emphasizes surface preparation, proper procedures for material qualification, and the documentation expected from applicators during qualification.

Topic 3

Post-Installation: This section of the exam measures skills of Commissioning Technicians and focuses on the processes that occur after refractory installation is complete. Topics include post-installation terminology, personnel roles, and documentation requirements. Candidates must understand dry-out and sealing methods such as water misting or membrane curing, along with environmental requirements for proper curing. The section also includes the use of heating equipment, placement of temperature sensors, adherence to manufacturer-recommended heat-up and cooldown schedules, and knowledge of proper heating rates for various refractory types. Lastly, it covers techniques for verifying the integrity of the final lining.

Topic 4

Laboratory Testing Procedures: This section of the exam measures the skills of Quality Control Technicians and covers the understanding and execution of various laboratory testing methods used in refractory materials. Candidates should be familiar with industry terms and definitions, common test procedures like C704, CCS, PLC, and density, and be able to perform related calculations. The section also assesses knowledge of how to qualify materials, operate testing equipment, prepare samples correctly, and understand dimensional standards. In addition, it includes awareness of materials used, such as ceramic fibers or corrosion coatings, along with curing and firing methods, acceptance and rejection criteria, and proper documentation responsibilities.

Topic 5

Installation: This section of the exam measures skills of Field Supervisors and includes knowledge needed to oversee and execute refractory installation activities according to quality standards. It involves understanding installation terms, documentation responsibilities, execution planning, and design requirements. Other topics include packaging and storage, surface cleanliness, anchor installation details, and how to properly conduct sampling during production. Candidates must also be familiar with water and fiber mixing processes, environmental temperature controls, and key procedures and equipment for gunite, casting, ramming, and hand packing methods.

API-936 exam covers a wide range of topics related to refractory materials, including their properties, installation, testing, troubleshooting, and maintenance. Candidates are expected to have a deep understanding of the different types of refractory materials, their applications, and how to select the appropriate materials for specific situations. They must also be knowledgeable about the different installation methods and techniques, as well as the various testing and inspection procedures that are used to ensure the quality and performance of refractory materials. Passing the API-936 Exam requires a combination of practical experience and theoretical knowledge, making it a valuable certification for refractory personnel in the oil and gas industry.

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API Refractory Personnel Sample Questions (Q25-Q30):

NEW QUESTION # 25
The contractor on a field vibration casting job is preparing for a continuous pour that will last for three 12- hour shifts. The weather report predicts a nighttime low temperature of 35°F (2°C). How should the contractor be prepared?

A. Make no special preparations
B. Have the castable dry mix heated to >50°F (10°C)
C. Keep the install material and shell >50°F (10°C)
D. Be ready to stop pouring if the temperature drops below 35°F (2°C)

Answer: C

Explanation:
API TR 980 explicitly defines the minimum temperature requirements for castable installation:
"Installation should not proceed if the ambient temperature, substrate temperature, or material temperature is below 50°F (10°C). The material and substrate must be maintained at or above this temperature throughout the placement and curing process."
- TR 980, Section 4.5.1 Cold Weather Installation
Therefore:
Option D is correct as it meets the standard.
Option A is partially correct but does not include the shell or ambient temperature.
Option B is incorrect-work should not start if temperature cannot be maintained.
Option C is incorrect and contradicts API guidance.

NEW QUESTION # 26
Mechanical wearing away of the surfaces of refractory bodies in service by washing action of moving liquid or gases is called

A. Erosion of refractories
B. None of the above
C. Spalling of refractories
D. Crumble of refractories

Answer: A

NEW QUESTION # 27
Cristobalite is an important constituent of

A. Alumina bricks
B. Magnesia brick
C. Silica brick
D. Insulating brick

Answer: C

NEW QUESTION # 28
Heating the new refractory too rapidly will cause

A. Structural deterioration
B. None of the above
C. Chemical attack
D. Explosive spalling

Answer: D

NEW QUESTION # 29
Who is responsible to approve refractory dryout procedures that have more than one heat source?

A. Contractor
B. Owner
C. Inspector
D. Manufacturer

Answer: B

Explanation:
According to API TR 980 - Monolithic Refractories: Installation and Dryout, when multiple heat sources are used during refractory dryout, the final approval must come from the Owner:
"If more than one heat source is used, the contractor shall obtain written approval from the Owner for the dryout procedure."
- API TR 980, Section 6.2.2
While the contractor may propose or execute the dryout, the responsibility for ensuring its validity and safety-especially when multiple heat sources are involved-rests with the Owner.

NEW QUESTION # 30
......

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